INTRODUCTION: SETTING THE STANDARD IN HYDROSTATIC PRESSURE TESTING
In industries where safety, durability , and compliance are non-negotiable , hydrostatic pressure testing stands as a critical quality control process. The TT-HPS Hydrostatic Pressure Tester by Testron Group is engineered to deliver unmatched accuracy and reliability for testing plastic pipes, composite tubes, and fittings. Designed to meet international hydrostatic pressure testing standards such as ISO 1167, ASTM D 1598, and ASTM D 1599 , this advanced hydrostatic pressure testing machine for pipes ensures that every product leaving your facility meets the highest safety and performance benchmarks.
Whether you are a pipe manufacturer , quality control manager, or research laboratory, our hydrostatic pressure tester machine is your trusted solution for performing both long term internal pressure tests and short term hydraulic burst tests with ease and precision. With features like modular station design, intelligent control software, and robust build quality, the TT-HPS series is redefining hydrostatic pressure testing for the modern industry.
WHY HYDROSTATIC PRESSURE TESTING IS ESSENTIAL
Pipes and fittings are often subjected to extreme internal pressures during their service life. A failure in such systems can result in catastrophic damage, safety hazards, and costly downtime. This is where hydrostatic pressure test equipment plays a crucial role , it simulates real world pressure conditions to verify the structural integrity and leak resistance of pipes.
Using hydrostatic pressure pipe testing equipment ensures:
- Compliance with global testing standards.
- Early detection of material weaknesses.
- Improved product reliability and reduced warranty claims.
- Longer lifespan for pipes in high pressure applications.
The TT-HPS Hydrostatic Pressure Testing Machine is built to provide these benefits while making testing faster, more efficient , and more accurate.
TT-HPS HYDROSTATIC PRESSURE TESTER – KEY FEATURES
The TT-HPS series incorporates advanced engineering and user friendly design to deliver precise and consistent results.
1. Modular Pressure Testing System
- Supports up to 20 independent pressure stations in just 0.5 m² of space ( expandable to 30 stations on request ).
- Allows simultaneous testing of multiple samples.
2. Intelligent Pressure Control
- High accuracy control with pressure resolution of 0.01 bar.
- Self developed solenoid valve for extended service life , minimal maintenance required.
3. High Capacity & Energy Efficiency
- Equipped with a high pressure hydraulic pump and large capacity pressure reservoir.
- Low energy consumption without compromising performance.
4. Advanced Testing Software
- Real time monitoring of all stations.
- Automatic recognition of sample size and material.
- Pressure rising algorithms tailored to expansion rates of test specimens.
- Data logging, memory backup, and recovery in case of power failure.
5. Safety and Reliability
- Protective mechanisms for electrical, mechanical , and software components.
- Suitable for both burst tests and long term internal pressure tests.
TECHNICAL SPECIFICATIONS
- Output Pressure:- Up to 100, 160, or 200 bar.
- Capacity:- 1–20 stations ( 30 on request ).
- Pressure Resolution:- 0.01 bar.
- Timing Range:- 0–10,000 hours.
- Time Resolution:- 1 second.
- Timing Modes:- Count up or count down.
- Associated Equipment:- Test tank, end closures, laboratory saw
COMPLIANCE WITH HYDROSTATIC PRESSURE TESTER STANDARDS
The TT-HPS series is compliant with leading hydrostatic pressure testing standards:-
- ISO 1167 – Thermoplastics pipes for the conveyance of fluids, Resistance to internal pressure.
- ASTM D 1598 – Time to failure of plastic pipe under constant internal pressure.
- ASTM D 1599 – Short time hydraulic failure pressure of plastic pipe.
Adhering to these standards guarantees that your products meet both national and international quality requirements.
ASSOCIATED EQUIPMENT
- Test tank
- End closures
- Laboratory saw
Hydrostatic pressure testing is a proven quality control method where pipes, tubes, and fittings are filled with water and pressurized to a set limit to check their resistance to leaks, cracks, and bursts. The TT-HPS Hydrostatic Pressure Testing machine simulates the internal pressure conditions a pipe may face over years of use, but within a controlled laboratory timeframe.
The process involves:
- Filling the specimen with water at a constant temperature.
- Applying internal pressure using a hydraulic pump.
- Monitoring pressure and deformation over time.
- Recording time to failure or confirming endurance for a set period.
With hydrostatic pressure testing equipment, engineers can predict the performance of a pipe before it’s installed in the field, ensuring only the highest quality products reach the market.
Selecting the right hydrostatic pipe testing machine for pipes depends on your industry, production scale, and testing standards.
Key factors to consider:-
- Pressure Range – Ensure your machine meets or exceeds the maximum pressure required by your testing standard.
- Number of Stations – If you’re testing multiple samples daily, choose a model with 10–20 stations to maximize productivity.
- Compliance – The machine must meet hydrostatic pressure testing standards like ISO 1167 and ASTM D 1599.
- Durability – Look for robust build quality, corrosion resistant materials, and long life components.
- Software Capability – Intelligent controls with real time monitoring and data logging ensure accuracy and traceability.
Testron’s hydrostatic pressure tester machine range is designed with these factors in mind, making them suitable for both small labs and large scale manufacturing facilities.
ADVANTAGES OF THE TT-HPS HYDROSTATIC PRESSURE TEST EQUIPMENT
When compared to conventional hydrostatic pressure testing machines, the TT-HPS series offers distinct advantages.
Faster Testing Cycles
Intelligent algorithms optimize pressure ramp up.
Space Saving
Multiple stations in a compact footprint.
Scalability
Can be expanded to 30 stations as production needs grow
Lower Energy Usage
Designed for efficiency in high volume testing environments.
Ease of Maintenance
Self developed solenoid valve minimizes downtime
These benefits ensure you not only comply with industry standards but also improve operational efficiency, reduce waste, and save on long term testing costs.
WHY CHOOSE TESTRON’S HYDROSTATIC PRESSURE TESTER MACHINE?
- Proven Reliability – Used by leading manufacturers worldwide.
- Advanced Technology – Intelligent algorithms for accurate pressure ramp up.
- Space Efficiency – Compact modular design.
- Energy Savings – Low power consumption without sacrificing output.
- Comprehensive Support – From installation to maintenance, we’ve got you covered.
HYDROSTATIC PRESSURE TESTER PRICE – VALUE BEYOND COST
While buyers often search for the hydrostatic pressure tester price, the real value lies in long term performance, testing accuracy, and reduced operational downtime. Testron ensures that every investment in our hydrostatic pressure testing equipment yields maximum return through durability, efficiency, and after sales support.
Our hydrostatic pressure tester machine manufacturer’s team provides complete installation, training, and technical support, making sure you get optimal use from your hydrostatic pressure test machine.
APPLICATIONS OF HYDROSTATIC PRESSURE TESTING MACHINE ACROSS INDUSTRIES
The TT-HPS Hydrostatic Pressure Testing Machine is widely used in:
- Plastic Pipe Manufacturing – PE, PEX, PVC, PP, PB pipes.
- Composite Pipe Production – Glass fiber reinforced tubes.
- Water Supply & Drainage Systems – Municipal infrastructure testing.
- Oil & Gas Industry – High pressure pipe validation.
- Construction & Civil Engineering – Safety testing of building materials.
- Research Laboratories – Product development and compliance studies.
INDUSTRY CASE STUDY – LARGE-SCALE PE PIPE MANUFACTURER
A leading PE pipe manufacturer in the water supply industry implemented the TT HPS Hydrostatic Pressure Testing Machine to improve testing speed and compliance.
Challenges faced before:
- Delays in production due to slow testing cycles.
- Frequent maintenance of outdated equipment.
- Inconsistent compliance with hydrostatic pressure testing standards.
Results after installation:
- 30% faster test completion times due to intelligent pressure ramping.
- Reduced downtime with minimal maintenance needs.
- Full compliance with ISO 1167 and ASTM standards, ensuring market access in multiple countries.
- Improved quality reputation among clients, leading to increased orders.
This real world example highlights how investing in a modern hydrostatic pressure pipe testing equipment can pay for itself in operational efficiency and customer trust.
HYDROSTATIC PRESSURE TESTER FREQUENTLY ASKED QUESTIONS
A hydrostatic pressure tester is a machine used to determine a pipe’s ability to withstand internal pressure without leaking or bursting , simulating real life operational conditions.
Industries such as water supply, oil and gas , construction, and plastic manufacturing commonly use this equipment for safety and compliance testing.
Consider your testing standards, pipe sizes, number of samples to be tested simultaneously, and output pressure requirements before purchasing.
Hydrostatic pressure testers use water as the test medium and are designed for both burst and long term pressure resistance tests , making them ideal for pipe and fitting manufacturers.
Yes, we offer complete after-sales support, including training, calibration, maintenance, and technical assistance.
We recommend annual calibration to maintain accuracy and compliance with hydrostatic pressure testing standards.
Call to Action
Upgrade your testing capabilities today with Testron’s TT HPS Hydrostatic Pressure Testing Machine , the ultimate solution for reliable, compliant, and efficient pipe testing. Contact us now for the latest hydrostatic pressure tester price and expert consultation on selecting the best model for your needs.
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