Why Choose the TT‑PAF100 Ash Furnace?
⮩Uniform Multi‑Directional Heating
Equipped with spiral Ni–Cr–Al alloy heating wire embedded in top, bottom, and sidewall grooves, the furnace achieves consistent heating up to 1,000 °C. The result:- uniform ashing and accurate fiber content measurement without hot spots.
⮩Intelligent PID Control with Safety Redundancies
A microcomputer based PID self tuning controller ensures minimal temperature overshoot, with dual overtemperature protection and audible alarms safeguarding both operator and equipment.
⮩Durable, Efficient Construction
The exterior case is formed from folded steel with corrosion resistant phosphated coating, while the inner chamber uses high alumina silicon carbide lining and high temperature insulation materials to minimize heat loss and boost lifecycle.
⮩Optimized for Plastic Ash Testing
Designed for plastic and resin sample burning, this model delivers precise, traceable results. Quickly evaluate glass fiber content, mineral filler rate, and residue percentage for compliance and R&D testing.
⮩Compact Footprint, Broad Compatibility
The TT‑PAF100’s all in one form factor, with control box integrated into the furnace body, reduces setup time and saves bench space. Its weight of 60 kg and dimensions of 580 × 420 × 660 mm make it easy to install in crowded labs.
Technical Specifications of TT-PAF100 Plastic Ash Furnace
| Model | TT-PAF100 Plastic Ash Furnace |
| Temperature range | 100 ~ 1000℃ |
| Volatility | ±2℃ |
| Display precision | 1℃ |
| Furnace size | 200*120*80 mm |
| Shape size | 580*420*660mm |
| Heating rate | ＞10℃/min |
| Power | 2.5KW 220V, 50Hz |
| Temperature Control System of TT-PAF100 Plastic Ash Furnace | |
| Temperature measurement | K dividing nickel chromium nickel silicon thermocouple |
| Control system | PID adjustment, display precision1℃; |
| Complete set of electrical appliances | Adopt brand contactor, cooling fan, solid state relay |
| Time system | It can set working hours, arrive at constant temperature time, and stop automatically |
| Overtemperature protection | Built in two stage overtemperature protection device, double insurance. Over temperature alarm, over temperature cut-off; |
| Operation mode | The whole range can be adjusted at constant temperature and run at constant temperature. |
Furnace structure and materials
- Shell material : The outer case is made of high-quality cold plate and treated with phosphoric acid film salt
- Furnace gallbladder material : Using high aluminum inner liner, good wear resistance, high temperature furnace heating up and down
- Heat insulation method: Insulating bricks and thermal insulation cotton
- Thermometer: The thermocouple enters from the top of the furnace body
- Terminal: The heating furnace wire post is positioned behind the furnace body
- Controller: Located at the bottom of the furnace body, a control system is installed, and the compensating conductor relates to the furnace body
- Heating element: High temperature resistance wire
- Weight：60KG
- Standard packing: wooden case
Applications Across Industries
Plastic Manufacturing
Verify glass fiber content in reinforced plastics to ensure product consistency and mechanical performance.
Academic & Research Labs
Provide accurate inorganic residue data while teaching composite evaluation protocols
R&D Centers
Assess novel composite formulations by quantifying filler content through calibrated ashing.
Quality Assurance Departments
Support routine QC of filler percentage in resin batches and supply chain validation
Comparing to Traditional Ash Furnace Equipment
| Feature | TT‑PAF100 Ashing Furnace | Traditional Carbolite Ash Furnace |
| Installation | Compact, plug and play | Requires external controller cabinet |
| Heating Control | PID with dual overheat protection | Basic manual or analog controls |
| Temperature Uniformity | Multi directional spiral heating | Single plane heating with hotspots |
| Energy Efficiency | High due to insulation and control | Moderate, prone to heat leakage |
| User Interface | Digital timer and temperature display | Simple knobs or no display |
| Cost | Competitive ashing furnace price | Higher, less efficient in long term |
Performance & Operational Benefits
Low Maintenance
Durable refractory lining and accessible control hardware make servicing straightforward and ROI focused.
Reliable Output
Precise temperature control and stable flame characteristics ensure repeatable results across cycles, enabling meaningful comparison between batches and material types.
Energy Efficiency
High quality thermal insulation reduces heat loss and operating costs. Its compact design helps maintain lab safety and temperature control.
Installation Free Operation
The integrated design eliminates time consuming electrical cabling, simplifying commissioning and lowering installation costs.
Regulatory & Calibration Standards
Every TT‑PAF100 unit is pre calibrated at factory using traceable K type thermocouples. Post installation, our U.S. based support team can provide annual calibration to maintain compliance with ISO 9001, ASTM D2584, or similar ashing standards required by plastics testing labs.
Maintenance Tips & Lifecycle Management
- Inspect and replace heating elements if visual wear is detected.
- Clean interior refractory surfaces after regular cycles using non abrasive tools.
- Perform annual calibration using Type K thermocouple standards.
- Monitor overheat alarms and ensure the dual safety cut off devices are functional.
With these practices, the TT‑PAF100 can offer reliable performance for many years, especially in high use laboratory or QC environments.
Summary – The Smart Lab Choice for Ashing
As an all in one ashing furnace designed for precision operations, efficiency, and ease of use, the TT‑PAF100 offers unmatched value. With uniform multi directional heating, intelligent PID control, integrated safety features, and a compact, elegant design, it’s a strong choice for labs needing consistent inorganic content measurements. Backed by Testron’s comprehensive support and competitive ashing furnace price, it’s the smart lab investment.
Frequently Asked Questions (FAQ)
Yes, designed specifically for accurately determining glass fiber content by removing organics through high‑temperature combustion.
Temperature controls remain accurate within ±2 °C, with a display resolution of 1 °C, ensuring consistent ashing outcomes.
Pricing varies based on accessories and calibration packages, but our units offer competitive ash furnace price compared to imported models.
No, this laboratory ashing furnace features an integrated control box, simplifying setup and eliminating complex electrical wiring.
Yes, while optimized for plastic composites, it is suitable for controlled ashing of wood, paper, and non organic residues.
The controller includes dual stage thermal cutoffs, audible and visual alarms, and PID based output shutoffs to prevent over heating.
Call to Action – Purchase Options
Looking to purchase a reliable ash furnace or explore options for your lab? Inquire Now to receive detailed pricing (including ashing furnace price breakdown by amps, volume, and accessories), lead time, and warranty information.
