From Polymer Compounding to Strength Testing: A Complete Polymer Testing Equipment Setup for Modern Laboratories

Complete polymer testing equipment setup with twin-screw extruder, injection molding machine, MFI tester and universal testing machine

In our blog posts, we will look at the development of the polymer test equipment setup, including the twin-screw extruder, injection molding machine, MFI tester, and UTM. Such an integration is able to help you develop compounds of polymers, prepare samples, and measure their flow and strength. Learn more about the possibility to acquire polymer test equipment, plastic test equipment, and material testing laboratory equipment in one setup.

 

The Need for Full Polymer Test Laboratory Setup

The behavior of polymers is dependent not only on the polymer materials themselves but also the conditions under which the compounding and processing take place.

 

As such, a good polymer test equipment should be one that has test equipment that is capable of testing materials at different stages. By having the combination of processing and testing equipment in place, it becomes possible to prepare materials and test their behavior.

 

This is a way of minimizing the number of suppliers of material test equipment and creating an efficient laboratory.

 

Create Your Perfect Polymer Testing Laboratory

Need to create a perfect lab for polymer testing equipment?

 Check out the Twin Screw Extruder, Injection Moulding Machine, MFI Tester and UTM offered by Testron Group. Contact us now for more details.

 

Required Testing of Polymer Equipment

The following equipment may be required in the list of polymer testing equipment:

 

EQUIPMENTSUSAGES
Twin Screw ExtruderPolymer compounding, mixing, reinforcing and pelletizing
Bench Top Injection Moulding Machine Preparation of standardised test specimens
Universal Testing Machine (UTM)Tensile and mechanical testing
MFI Tester Testing of melt flow and quality consistency

 

TT-EGL-9S Small Twin Screw Extrusion Granulation Line is an extrusion machine along with granulation and other related process equipment. This twin screw machine can be used for various applications like reactive extrusion, extrusion granulation, and polymer reinforcing.

 

Testron has the provision of benchtop injection moulding machines which include TT-IMM150, TT-IMM150A, TT-IMM series, etc.

 

Various types of Testron servoelectric universal material testing machines having capacities of 30 kN, 50 kN, 100 kN, 200 kN, 300 kN, etc., can be used for mechanical testing purposes.

 

Testtron MFI solutions include TT-MFI06 and TT-MFI 450 series.

 

One Unified System by Testron Group

Rather than buying single systems of plastic test equipment from various sources, laboratories could buy a combined system from Testron Group.

 

The process is simple:

Compounding → Pelletizing → Injection Molding → MFI Measurement → Tensile Test

 

The polymer processing, sample preparation, and testing can all be done in a single laboratory.

 The injection molding system turns the selected material into test pieces. The MFI system tests the melt flow properties, whereas the UTM system tests mechanical properties like tensile strength.

 

This system is especially important for polymer research and development, laboratory education, plastic factories, and quality control departments.

 

Equip Your Lab With the Right Equipment

Add top-quality polymer testing equipment and plastic testing instruments to your lab. Request a quote and get suggestions from our specialists today.

 

Applications and Advantages to Laboratories

With a full system for polymer testing machines, one can have the following:

 

  • Polymer formulations and compounds
  • Plastics and rubber R&D
  • Recycled polymer testing
  • Polymer reinforcement studies
  • Injection molding of specimens
  • Testing the melt flow of material
  • Tensile testing of the material
  • Universities and research laboratories training
  • Confirmation of production materials

 

The main benefit is traceability, as laboratories are able to look at the effect that processing and formulation had on the end product.

 

Considerations Regarding Polymer Testing Equipment Price

If one is searching for the polymer testing equipment price or cost, or even plastic lab testing equipment, he/she must not focus only on the price of each individual machine. The laboratory has to think about the testing capacity, the standards needed, and other factors that could affect the price of the polymer testing equipment.

 

Testron Group has the capability to customize polymer testing and processing equipment according to the needs of the laboratory. Thus, customers can request a complete package of polymer testing equipment at a competitive price instead of buying individual equipment.

 

As the supplier and manufacturer of polymer testing equipment, Testron provides customers with processing and material testing machines.

 

Conclusion

A contemporary polymer lab requires more than one polymer testing machine. From the processing of the polymer up to the preparation of the sample, measuring melt flow and testing its tensile strength, the use of an equipment package is a more effective way of polymer analysis.

 

The Testron Group can provide an equipment package that includes a twin screw extruder, bench-top injection molding machine, MFI testing machine and Universal Testing Machine to help labs set up an effective polymer testing process with competitive pricing.

 

Want to find out more about Polymer Testing Machines for your lab? Please contact Testron Group for equipment combination, assistance and competitive quote.

 

FAQs

What equipment is needed in a polymer testing laboratory?
In a basic lab set-up, one might require a twin screw extruder, injection molding machine, MFI tester and UTM.
What is the purpose of a twin screw extruder in polymer testing?
It is used for polymer compounding, mixing, reinforcement, reactive extrusion and pelletizing prior to testing in the laboratory.
What is the function of an MFI tester?
The MFI tester is employed to test melt flow of thermoplastics and it is useful in comparing different materials.
What is the purpose of using an injection molding machine in a testing laboratory?
It is used to make controlled samples for further testing in laboratory setting.
Can Testron supply a polymer testing laboratory equipment?
Yes. Testron can provide a combination of polymer processing and testing equipment that includes a twin screw extruder, injection molding machine, MFI tester and UTM.
error: Content is protected !!