Application of TT-PMM100 Profile Measuring Machine
Profile Measuring Instrument is a high-precision system designed for accurate measurement and analysis of surface profiles, contours, and geometrical features. It is widely used in quality control, inspection, and research applications where detailed profile evaluation is required.
Features of TT-PMM100 Profile Measuring Machine
- The roughness, waviness and profile can be measured at one time and analysed at the same time, and the measuring needle does not need to be replaced.
- Independent intellectual property rights, maintenance-free, adaptive and high-precision grinding of ultra-precision linear guide rail is the basis of high precision and stability of the instrument.
- The resolution of nm grating can improve the system accuracy to the greatest extent.
- No need to change sensors and probes; Realize one-time measurement of roughness, waviness and profile analysis at the same time.
- One-time measurement can analyze the roughness and waviness of different areas of the workpiece and improve the measurement efficiency.
- Professional bearing module, one-click analysis of Ra, Pt, Wt
- It can measure the roughness and waviness of fine parts, deep holes and deep grooves.
- X-axis adopts linear guide rail, which has no wear, high precision and long service life.
- The Z1 axis adopts imported digital sensor with high precision and good linearity.
- Simple design of magnetic probe replacement, one-time installation, no need for calibration.
- The software supports multi-national language one-click switching, and currently supports Chinese, English, Russian and Spanish.
- Support win7, win10 and win11 systems.
- Software annotation, like CAD annotation, automatically recognizes arcs and lines.
- Support DXF format file import and export and customize CAD format export.
- Support continuous dimension, datum dimension and arbitrary insertion point.
- Supports free rotation of graphics and coordinates, and the original data is automatically saved, which is convenient for multiple labeling.
- Mirror function, which can save marked files.
- It can monitor the current positions of X and Z1 axes and limit each axis to protect safety.
- It has the functions of automatic contact, automatic lifting and automatic retraction of the measuring needle.
- Can undo and restore the operation infinitely.
- Support the function of splicing and analyzing multiple measured data according to the benchmark.
- Even in the case of non-proportional amplification, normal angle, arc, horizontal, vertical, linear and other annotations can be made.
- Automatic analysis, one-time template formulation and one-click data analysis, saving a lot of time and improving work efficiency.
- Automatic measurement, matching with tooling, making measurement template, automatic measurement and automatic analysis of a model workpiece.
- SOLServer database saves processing results, instant processing and instant saving, supports all kinds of conditional query data, and the query data can be imported into excel, txt and CSV files.
Working Principle of TT-PMM100 Profile Measuring Machine
The instrument is a rectangular coordinate measurement method and a stylus contact type. X-axis adopts high-precision linear guide rail as reference, and Z1-axis adopts digital sensor to map the coordinate points of the surface contour shape of the measured part. The original data collected by the sensor is processed by mathematical operation through computer software, and the required measurement items are marked.
Measurement function of TT-PMM100 Profile Measuring Machine
Profiler function
- Size: including horizontal distance, vertical distance, linear distance, radius and diameter.
- Angle: including horizontal angle, vertical angle and included angle.
- Position tolerance: including parallelism and verticality.
- Shape tolerance: including straightness, convexity and arc profile.
- Auxiliary generation: including auxiliary points, auxiliary lines and auxiliary circles.
Roughness Function
| Roughness analysis | (Ry), Rz(DIN), R3z, Rz(jis), Rp, Rv, Rt, Rsk, Rsm, Rc, Rpm, Rku, Rdq, Roc, Mr1, Mr2, Rpk, Rvk, Rk, Rdc, A1. |
| Waviness analysis | wt, wa, wp, wv, wq, wc, wku, wsk, W, wx, wz, wsm, wdc, wte, wmr, Aw, C. (wmr) (wmr) (c)， wdq |
| Roughness analysis | Ra, Rq, Rz, Rp, Rt, Rsk, Rsm, Rc, Rz(DIN), R3z, Rz(jis), Rpmax, Rpm, Rku, Rdq/R△q, RδC, Mr1, Mr2, Rpk, Rvk, Rk, Rdc. |
| Waviness analysis | Wt, Wa, Wp, Wv, Wq, Wc, Wku, Wsk, W, Wx, Wz, Wsm, Wdc, Wte, Wmr, Aw, C(Wmr), Wmr(C), WDQ/W △ Q. |
| Original contour analysis | Pt, Pa, Pp, Pv, Pq, Pc, Pku, Psk, Pdq/p-q, Psm, Pdc, Pmr(c), Pz, Pmr and C(pmr) |
Technical Specifications of TT-PMM100 Profile Measuring Machine
| Model | TT-PMM100 | |
| Measuring range
| X-axis driver
| 100mm
|
| Z1 (sensor) Roughness and contour sharing | ±12mm | |
| Column stroke
| 500mm
| |
| Roughness indication accuracy
| X axis (L=X-axis moving guide distance) 1 | ±(1.0+0.02L)μm*
|
| Z1 axis (h = height measured in the direction of H=Z1 axis) | ±(0.4+0.02H)μm
| |
| Roughness indication error
| ±（5nm+0.035A） | |
| Roughness repeatability 2
| 3%*
| |
| angle | ≤±1′
| |
| arc (R= standard arc value) | ≤±(1.0+R/12)μm
| |
| X-axis driver
| Straightness 3
| 0.4μm /100mm*
|
| resolution ratio
| 0.01μm
| |
| Z1 sensor Profile/roughness sharing | type
| Grating sensor
|
| resolution ratio
| 0.01μm
| |
| Profile/roughness common probe
| 25μm 12°
| |
| Measuring needle material
| hard metal
| |
| Special measuring needle for roughness
| 2μm 60°
| |
| Measuring needle material
| diamond
| |
| Evaluation length | λc×1、2、3、4、5、6、7
| |
| Cutoff wavelength
| 0.025、0.08、0.25、0.8、2.5、8mm
| |
| Measurement method
| Sensor movement
| |
| motor control
| Guide rail speed
| 0.02mm to 6mm/s
|
| Column moving speed
| 0.1mm to 10mm/s
| |
| Measuring speed
| 0.02mm to 5.0mm/s
| |
Standard Configuration of TT-PMM100 Profile Measuring Machine
| Items | Description
| Qty |
| Host Instrument rack
| 1pc | |
| Marble workbench
| 1pc | |
| Linear guide drive | 100mm | 1pc |
| Electric upright post
| 550mm | 1pc |
| Grating sensor
| ±12mm | 1pc |
| Working table | Appearance size: 280*180*60mm Adjustment range: translation 5 mm. Rotate 3 degrees.
| 1pc |
| Angle adjustment work
| Angle debugging system 25 angle inclination | 1pc |
| Calibration standard component
| R10 ceramic ball 2mm 5mm gauge block
| 1pc |
| Roughness multi-scale template
| Ra0.3 or so
| 1pc |
| Surveying rod
| Ф8*250mm measuring rod
| 1pc |
| Roughness measuring needle
| Ф3*24mm R5μm60°
| 1pc |
| Profilometer probe
| Ф3*24mm R25μm 12° Single-section probe | 1pc |
| Electrical apparatus control system
| 1pc | |
| Brand computer
| Lenovo I5/8G/1T
| 1set |
| HP inkjet printer
| HP1212
| 1set |
| Measuring software
| 1copy | |
| Operational Manual
| 1copy | |
| Warranty Card | 1copy | |
| Packing list
| 1copy | |
| Certificate | 1copy | |
| Operating video | 1copy |
