In practical, fast-moving inspection environments of inspections, fabrication, or field maintenance, even a small measurement error can lead to major consequences, failed audits, halted production lines, or worst-case scenarios like ruptured pipes or compromised pressure vessels.
So when your current thickness gauge starts giving inconsistent readings, takes too long to calibrate, or can’t handle painted or corroded surfaces, it’s time for an upgrade.
That’s exactly what the Testron Group’s TT-2110/2113 ultrasonic metal thickness gauge was built for. It’s more than just a device it’s a precision instrument built for engineers who can’t afford second guesses. Field-tested, standards-certified, and designed with practical realities in mind, it performs when and where it matters most.
From offshore pipelines to pressure vessels and high-spec manufacturing lines,this digital ultrasonic thickness gauge is built to perform and priced to scale
Why Accurate Thickness Measurement Matters
Structural Safety:- Regular ultrasonic thickness checks help detect corrosion or erosion before it compromises structural integrity. Corrosion is responsible for 15–18% of significant pipeline incidents in the UK. Early detection prevents dangerous failures like leaks, cracks, or collapses.
Regulatory Compliance:- Industries like oil & gas, marine, manufacturing, and infrastructure must meet British and international safety regulations such as ISO 16809 and HSE Pressure Systems Safety Regulations (PSSR). Accurate readings reduce the risk of non-compliance, fines, or unexpected shutdowns.
Quality Assurance:- A precision ultrasonic thickness gauge ensures that every manufactured part—from pipes to pressure vessels meets design tolerances. This protects against weak spots, product recalls, and warranty claims.
Cost Savings:- Identifying thinning areas early enables targeted repairs before failure. You avoid full metal testing equipment replacement or unscheduled downtime saving thousands in potential damage and lost productivity.
Peace of Mind:- With a digital ultrasonic thickness gauge offering up to 99% measurement accuracy, you gain confidence in your inspections. Whether in the lab or out in the field, you can trust the numbers and avoid costly surprises.
Why This Is the Best Ultrasonic Thickness Gauge for Field & Factory Use
- 0.01 mm High-Resolution Readings (TT-2113):- Ideal for detailed inspections
- Wide Measuring Range:- 0.75 mm to 300 mm with the right probe
- Built for the Field:- Rugged, oil-resistant case under 200 g
- 250+ Hour Battery Life:- Two AAA batteries, no special chargers
- Simple Digital Display:- LCD shows mm/inch, real-time coupling indicator
- Onboard Memory:- Save 10 readings + 5 presets for steel, aluminium, etc.
- Supports Ultrasonic Thickness Gauge Calibration:-Factory-calibrated and compatible with UKAS lab re-certification
Whether on-site or in the lab, this ultrasonic metal thickness gauge matches your inspection schedule and technical needs.
Ready to modernize your inspections? Explore the full range of ultrasonic thickness gauges or request a demo today.
How to Use a Digital Ultrasonic Thickness Gauge:- Step-by-Step
Using a digital ultrasonic thickness gauge like the TT-2110/2113 isn’t rocket science though but getting the best results takes process. Here’s how UK professionals use it effectively:
- Sample Area Preparation:- Choose a clean, representative area of the surface. If there’s scale, paint, or corrosion, clean it thoroughly for accurate coupling.
- Apply Couplant Gel:- Place a drop of couplant (usually a water-based gel) directly on the probe tip or surface. This ensures efficient ultrasonic wave transmission by removing air gaps.
- Perform Calibration:- Use a certified calibration block (e.g. steel or aluminium). Adjust the gauge so it reads the block thickness accurately. This is especially important after switching materials.
- Take the Reading:- Press the probe firmly and perpendicularly against the surface. Wait for a stable reading on the LCD screen.
- Repeat at Multiple Points:- For critical components, measure multiple locations and log the minimum value. This approach highlights the most worn areas.
- Record and Store:- Save data in the gauge memory or note it manually. For high-volume inspections, connect with digital logs or LIMS integration.
Accurate ultrasonic thickness measurement is a combination of good technique and the right tools from this gauge makes the process easy.
Certified to Perform
You don’t just need a thickness gauge. You need one that ticks every regulatory box:
- BS EN ISO 16809:- For direct contact ultrasonic thickness testing
- ASTM E797 :- Pulse-echo method for field use
- API & ASME Compatible :- Pipe and vessel inspections
- PSSR Ready:- Pressure system compliance in the UK
For those also measuring coated surfaces, consider pairing this model with a dedicated ultrasonic coating thickness gauge or look into Testron’s upcoming dual-echo models.
Need integrated data export? See the TT‑2130/2132/2134 gauges, which offer RS‑232/PC connectivity and high-temp probe options.
Testron vs. Standard Gauges:- What Sets It Apart
| Feature | TT-2110/2113 | Competitor A | Competitor B |
| Range | 0.75 – 300 mm | 1.0 – 200 mm | 1.0 – 250 mm |
| Accuracy | ± 1% | ± 0.5 mm | ± 2% |
| Resolution | 0.01 mm | 0.1 mm | 0.1 mm |
| Calibration | Automatic + manual | Manual only | Manual only |
| Battery Life | 250 hrs | ~100 hrs | 150 hrs |
| Memory | 10 readings + presets | None | Limited |
| Support | UK service & parts | None | Unknown |
Real-World Success Stories from UK Industry
Fabrication Plant, Sheffield:- “We spotted an under-spec batch of plates just hours before shipment. This gauge probably saved us £30k in returns,” Explains their QC Manager,
Offshore Oil Platform, Aberdeen:- “Using it on corroded offshore pipelines, we saw a 40% faster inspection rate compared to our previous gear. Lightweight and bang-on accurate,” explains Lead Inspector
Buying Guide:- How to Choose the Right Ultrasonic Thickness Gauge in the UK
Before investing in an ultrasonic thickness gauge:- it’s essential to understand your specific needs and how this device aligns with your inspection and quality control goals. Here’s what UK buyers should evaluate when choosing the right model:
Application Type & Material Compatibility:- Will you be measuring steel, aluminium, plastics, or mixed materials? The TT-2110/2113 supports multiple preset sound velocities and works effectively across standard industrial metals and polymers. For specialised alloys or composites, confirm compatibility.
Thickness Range Requirements:- Consider both minimum and maximum thicknesses of your typical workpieces. This one measures from 0.75 mm up to 300 mm (with optional probes), making it suitable for thin sheet metal, pipes, tanks, and structural components.
Accuracy & Resolution Demands:- If your work involves tight tolerances, high-spec fabrication, or corrosion monitoring, go for a gauge with 0.01 mm resolution and ±1% accuracy. For routine inspections or general maintenance, 0.1 mm resolution is often enough.
Data Logging & Documentation Needs:- You’ll want to store readings for audits, reports, or just peace of mind. This model lets you save up to 10 values and toggle between presets for common materials. For larger jobs, it’s easy to jot them down manually or integrate with your team’s digital system.
Calibration & Certification:- Always check that your gauge comes pre-calibrated and certified. Daily on-site checks are quick using a reference block, and annual recalibration is straightforward through any UKAS-accredited lab.
Support, Warranty & Maintenance:- Buy from a provider that offers UK-based technical support, a standard warranty (12+ months), and readily available spare parts. Testron provides responsive after-sales service, ensuring minimal downtime in the event of repairs or recalibration.
What’s Next:- Innovations in Ultrasonic Thickness Measurement
Looking ahead, Testron Group is actively developing next-generation features to enhance the performance, usability, and integration of its ultrasonic thickness measurement systems. These upcoming advancements are designed to streamline workflows and support next-level precision:
- Dual-Echo Coating Compensation:- New models will incorporate dual-echo processing to measure base metal thickness through paint and coatings. They will be an ideal choice for inspections where surface preparation is difficult or time-consuming.
- Cloud-Based Data Sync:- Integration with cloud dashboards and asset management systems will enable real-time data capture and predictive maintenance planning empowering inspection teams with immediate insights and historical trend visibility.
- Automated Scanning and Robotics Integration:- Testron Group is exploring modular probe attachments for drones and crawlers, enabling automated thickness mapping of large assets like bridges, tanks, or pipelines especially in hard-to-access or hazardous environments.
- Enhanced User Interfaces:- Future versions will feature intuitive waveform displays, interactive calibration tutorials, and guided step-by-step workflows. This innovation will minimize the operator error and lower the training curve for new users.
Conclusion
If you’re tired of guessing, recalibrating, or second-guessing your equipment, upgrade to the Testron TT-2110/2113. It’s the UK’s most reliable and cost-effective way to achieve precision ultrasonic thickness measurement without the hassle.
No gimmicks. Just engineering that works.
Call to Action
Book your free live demo today. Experience the power of true measurement precision with a top-rated ultrasonic metal thickness gauge designed for British standards and British industries.
Related: Advanced Ultrasonic Flaw Detector for Precise Material Testing
FAQs About Ultrasonic Metal Thickness Gauge
It ranges from £500 to £800, depending on model (TT-2110 or TT-2113), probes, and optional accessories.
No, this model measures total thickness only. For through-coating readings, ask about our upcoming dual-echo models.
complete ultrasonic thickness measurement cycle including surface prep, calibration, couplant application, multi-point readings, and data logging typically takes between 5–15 minutes per component, depending on material complexity and operator experience. The gauge offers instant digital readings, so the majority of time is spent ensuring proper probe contact and documentation.
Yes. It features a digital LCD, real-time coupling status, and metric/imperial units.
